TFWR12/2 Twin-station Tower Base Welding Workstation
  • I. Structural Introduction


    The device is installed vertically,composed of a 2-axis precision heavy-duty L-type positioner and a pulse-based digital welding power supply from a leading domestic brand,which is suitable for welding the tower base of steel structural components in power angle steel towers.

    Total number of shafts:6-axis robot+2-axis positioner,the workstation with a total of 8 axes.

    1. CNC dual-axis L-type positioner,vertical axis and horizontal axis, heavy-load helical gears and high-precision roller rotary bearings were adopted. Specialized high-torque, high-precision reducer for RV robots; large-inertia brake-type servo motor, highly precise, accurate, stable positioning with long service life, equipped with a dedicated rapid clamping chuck for quick and secure engagement, ensuring precise, stable, and safe positioning angles.

    2.The position controller employs high-temperature-resistant and highly flexible solder-coated wires from a renowned brand, and the hidden direct connection is secure and reliable.

    3.The robot is equipped with a 6-axis joint from a leading domestic brand, specialized welding robot body with an aviation-grade aluminum high-pressure profiled hollow design robotic arm, and it features high strength, fast operating speed, and stable positioning accuracy.


    II. The robotic welding workstation is divided into:


    1. Single workstation (One robot is equipped with one positioner)

    2. Double station workstations(One robot is equipped with 2 positioners)

    Adopt “1+2” continuous welding mode (single robot + dual-workstation positioning machine),achieve simultaneous welding and loading/unloading. The robot operates continuously without interruption, maximizing equipment utilization and enhancing production efficiency.


  • Num.ItemsIntelligent tower base welding robot
    1Welding tower base range200×200×200-1200×1200×1200
    2Configuration2010 Welding robot
    L-type precision positioner
    Welding machine
    BOCHU-SUNRISE system
    3Robot SpecificationsArmspan 2.01m, Specialized welding robot
    4L-type precision positionerLoad1.2T
    Clamping range1200mm
    Multiple positioning accuracy±0.1mm
    5Welding powerAOTAI Power 500A or German CROOS A500 FG High-pulse, high-fusion-depth power supply
    6Safe guardingAnti-collision water-cooled welding torch
    7Requirements for welded work piecesTeam-based tower base reinforcement plates, the main material of the boot plate is not the angle steel tower base, the maximum gap between pairs shall not exceed 4mm.
    8Welding wire specificationsΦ1.2mm(standard)、Φ1.4mm、Φ1.6mm;
    9Programming MethodNo programming required; no teaching needed, The 3D model automatically generates a welding path upon import.
    10Position search and correction±30mm Laser Positioning, Precision weld seam tracking、Three-in-One Arc Voltage Tracking
    11Working environmentThree-phase AC 380V±10% 50Hz±1


The tower base welding robot is primarily used in industries with stringent requirements for structural strength and welding precision, such as power transmission towers, communication towers, steel structures, oil and gas pipelines, and warehouse shelving systems,with its characteristics of high precision, high efficiency, and high stability, it is replacing traditional manual welding and becoming the core equipment for intelligent manufacturing.

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